Our pressing and stamping capabilities are engineered to meet the evolving needs of our customers by combining advanced technology, material versatility, and a commitment to precision and sustainability. We operate a comprehensive range of servo-driven presses with capacities from 200T to 1000T, enabling us to handle a wide spectrum of component sizes and complexities. Our facilities are equipped to support both progression and transfer press operations, ensuring flexibility in production volumes and part geometries.

We work with a diverse portfolio of materials including high-strength steels, mild and coated steels, aluminium, high-strength aluminium, copper, and stainless steel. This allows us to support lightweighting initiatives, structural integrity, and conductivity requirements across automotive and industrial applications. The use of servo drive technology enhances our ability to maintain tight tolerances and repeatability, which is important for safety-critical and aesthetically sensitive components.

To further align with our customers’ sustainability goals, we are committed to a closed-loop material management principle, ensuring that scrap is segregated and returned by grade. This not only supports environmental responsibility but also contributes to cost efficiency and traceability.

Our precision pressing and assembly expertise extends to virtually any material, allowing us to engineer bespoke components that support the diverse needs of our partners.

We specialise in advanced lightweight materials, a vital capability driven by the demands of modern industries. We take a collaborative approach, responding to customer requirements with expert advice on the feasibility, manufacturing suitability, cost effectiveness, and sustainability of materials for pressed and assembled components.

Our capability to seamlessly work with a vast range of materials for pressing, stamping and assembly offers significant advantages. We help achieve:

• Optimised performance and lightweighting – translating into improved efficiency
• Enhanced durability and functionality – delivering superior strength, corrosion resistance and other critical properties
• Design flexibility and problem solving – tackling even the most complex engineering challenges

At Sertec, innovation is at the heart of our manufacturing strategy—driving performance, precision, and sustainability across every process. We are proud to operate the UK’s first aluminium and copper busbar production line, capable of delivering up to 45 million parts per annum. Every laser weld is monitored and validated using LDD (Laser Depth Detection) technology, providing customers with real-time connectivity data and assurance of weld integrity. We partnered with our customer to launch  Europe’s first high-speed automated dielectric coating line, offering advanced powder insulation technologies that meet demanding volume requirements while ensuring product reliability.

Every single pressing and assembly we produce is manufactured to exceptionally high precision, with each process meticulously engineered to meet the stringent tolerances attributed to size, connectivity, insulation properties, cleanliness or performance that our partners demand.

Achieving such fine tolerances is a testament to our dedicated research and development. We invest our focus into understanding what it takes to achieve the most demanding requirements, developing bespoke solutions. Leveraging advanced simulation software, we virtually test and refine our pressing and assembly processes, predicting material behaviour and identifying potential for deviations before any physical production begins.

This “Right First Time” approach allows us to efficiently integrate highly specialised processes directly into our assembly lines to consistently achieve the ultra-tight tolerances demanded of us.