Research and Development

Innovation is not only our constant goal, but our foundational process for solving our partners’ problems, and bringing their ideas to life.

We believe that progress is born from a culture of strategic research and development, combined with relentless curiosity.

Our commitment to innovation drives us to explore new materials, push the boundaries of modern manufacturing, and deliver cutting-edge solutions that provide our customers with an advantage in their respective markets. We don’t wait for industry developments; we anticipate them and work to engineer the future.

Our expertise in prototyping and tooling capabilities enables us to seamlessly transform initial concepts and designs into tangible, high-quality prototypes, allowing us to test, refine, and validate concepts with precision, providing our partners with confidence and a competitive advantage.

Engineering & Automation

Powering the future of precision manufacturing through robotics, simulation and smart automation.

Tooling Manufacture

We engineer complete tooling solutions for precision manufacturing, transforming design concepts into a competitive edge for our partners.

Research and Development

Our approach to Research and Development (R&D) is more than just a department, it is a critical investment in our future.

Robust R&D is an absolute necessity for staying ahead of the curve. Without a pinpoint focus on exploring new concepts and proving their feasibility, we simply cannot remain at the forefront of the dynamic markets we operate in, particularly fast developing industries.

Our commitment to research and development allows us to adapt to new industry challenges, but also to pro-actively create the innovative solutions that will define tomorrow’s market. R&D and our proof of concept processes are central to our sustained engineering leadership, and continued benefit for our valued partners.

01

Our R&D Structure

To effectively drive innovation, our R&D structure is built on a foundation of collaboration. Our R&D Manager orchestrates cross-functional teams, pulling together technical experts from various engineering departments to support a range of research and development programmes. This approach ensures that every R&D initiative benefits from a wide range of specialised knowledge and experience.

It’s this integration of expertise across our organisation that has been key to winning major contracts.

02

R&D Investment Motivations

The primary motivation behind all of our R&D initiatives is success for our business, and for our partners. Our approach isn’t limited to exploring new developments; we also focus on innovating existing processes to enhance efficiency and quality. Whether we are researching different materials, developing new assembly techniques, or pioneering pressing innovations, every R&D initiative is aimed at securing the long-term sustainability of our business, and ensuring the success of our customers in a constantly evolving market.

03

Opportunities for Innovation

We closely monitor major industry innovations, particularly within the fast-evolving automotive and EV sectors, to understand the broader landscape. Our primary focus is on our customers; we actively consider their future direction, their evolving product architecture, and their long-term goals.

Working collaboratively with our customers and supply base, we are able to benchmark our capabilities against the competition to pinpoint where we can provide the most value. This approach ensures we deliver forward-thinking solutions.

04

Key Areas of Innovation

Our innovation is driven by a focus on sustainability and the rapid evolution of the market place.

  • Sustainability – Through the EcoVadis platform, we are committed to achieving and exceeding sustainability benchmarks in every aspect of our operations.
  • Automotive Solutions – We are at the forefront of the automotive revolution, constantly adapting to the industry which is changing more rapidly than it has in over a century. We study the shifting landscape of battery and electric propulsion technologies as well as vehicle structures and architecture, focusing on how vehicles and customer needs are changing to ensure our expertise perfectly aligns with future opportunities.
  • Adjacent Market Solutions – We are actively supporting customers with the development of product solutions that meet the demanding requirements of modern society. Utilising our expertise within precision engineering, stamping and joining we are able to identify test and develop manufacturing processes that meet our customer goals.

Prototyping

Our prototyping capabilities are as expansive as our partners' goals and ambitions. We can produce anything from a single, simple component like a precision busbar, to a complete complex assembly.

Our wide-ranging expertise ensures that no matter the scale of the project, we have the tools and processes to transform initial designs into a tangible, high-quality prototype.

Our approach to prototyping is fundamentally no different to our approach to full-scale production. We follow the same rigorous quality measurements and standards that we apply to all of our production equipment, ensuring that every prototype is a true representation of the final product.

Collaboration with our tooling partners in China and Hungary is essential to this process, allowing us to leverage global expertise to produce the highest quality tooling, and deliver flawless prototypes that provide our customers with complete confidence to move to volume production.

Innovation Stories

From Career Search to Continuous Improvement Engineer Apprentice

From Apprenticeship to Sertec’s Youngest Project Manager

From Early Enthusiasm to Trainee CAD Engineer

From Engineering Apprentice to Project Manager

Localisation in Action

Investment In Action

Diversification in Action

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